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DIE-LOK™ Multislide Systems

 Series Size Bore / Rod Locking Force (lbs) Extend Force @ 1000 psi Retract Force @ 1000 psi
75 1.25 / 0.75 12,000 1,225 775
112 1.75 / 1.125 40,000 2,400 1,400
150 2.00 / 1.50 60,000 3,125 1,375
200 3.00 / 2.00 110,000 7,050 3,925
300 4.00 / 3.00 210,000 12,560 5,475

 Series Size Set Position*
Output Force
75 12,000 lbs.  (6 tons)
112 40,000 lbs.  (20 tons)
150 60,000 lbs.  (30 tons)
200 110,000 lbs.  (55 tons)
300 210,000 lbs.  (105 tons)
*Force ratings are at end of stroke only, based on asumbed mold geometry. Ratings are for reference only. Actual performance will vary with application setup and operating pressure.

High ouput forces applied to the core ensure all flex an dpossible compression is removed prior to injection. Without flex and compression during injection, the core will not move. Automatic thermal compensation ensures this happens all the time.

KOR-LOK™ Side-Action Systems consist of a main unit and associated accessories. The standard main unit includes built in relay sensors (multiple locations included) and multiple ports (all included). Optional High Temperature seals (VI) and metal rod wiper are also available for use in harsh environments. Mounting and interface accessories are critical to ensure simple installation, setup, and adjustment while installed. As final rotational adjustments tuning may be required during tryout, please use appropriate accessories and maintain clearance access, as practical. For more detailed descriptions, please review the "How to size" section. For questions on the product or specific design issues, please call and ask to speak with an Applications Specialist. We are happy to answer questions and routinely review applications. As customized solutions are often available (from prior customer applications), please use our application specialist service to ensure optimal product selection.


Main Unit [KLH - ______ - (stroke) - options]

(All Dimensions are nominal and in inches)
Series
Size
Bore/Rod A M E* R I C a N
(SAE)
O** P** Q** Output Intensifier
Force(LBS.)***
75 1.25 / 0.750 2 3/4 - 16 0.75 0.50 2.25 3/8 - 24 6.22 3.00 #4 7.8 7.1 2.3 12,000
112 1.75 / 1.125 3 1/2 - 16 1.00 0.50 2.75 5/8 - 18 7.26 4.00 #4 8.4 7.7 2.3 40,000
150 2.00 / 1.500 4 - 6 1.25 0.75 3.38 7/8 - 16 8.93 4.50 #6 8.9 7.9 2.3 60,000
200 3.00 / 2.000 5 - 12 1.75 1.00 3.75 1 1/4 - 12 9.98 6.00 #6 9.9 8.9 2.3 110,000
300 4.00 / 3.000 6 3/4 - 8 2.00 1.25 5.00 1 3/4 - 12 12.08 7.50 #8 11.3 10.1 2.3 210,000

*KL unites use a "Variable E" dimension. Integer stroke lengths (1", 2", 3", 4", 5" Standard) are available with E shown in chart. For non-integer fractional strokes, the E will vary from chart - longer by unused fraction of stroke (see how to size section).

**Sensor Guard dimensions (for 75 series that is actual sensor height - no guards). O and P show swing arc clearance diameter during adjustment. Alternate front location included in the event that interference occurs at final adjustment position. Q is for alternate rear sensor position, if used in place of the rear side location (P).

***Output Mechanical Intensifier Ratings are for end of stroke (general reference only). Actual performance is dependent upon application geometry, setup and adjustment. Mid stroke and pull forces are less. Minimum operating pressure is 1,500psi. Call for details.

Flanges (Round or Square) [KL - ______ - RFC or - SFC]

(All Dimensions are nominal and in inches)
SeriesSize d D* F* Bolt Size/
Quantity
Bolt Cirle with C'Bore SHCS
C'Bore Bolt Circle / Depth / Dia.

Bolt Circle
No C/Bore

75 2 3/4 - 16 6.0 1.00 1/2 x 6 3.75 - 5.00 / .56 / .81  4.5 Ø - 5.25
112 3 1/2 - 16 7.2 1.50 5/8 x 6 4.75 - 6.00 / .69 / 1.00  5.75 - 6.25
150 4 - 16 8.0 1.50 5/8 x 6 5.25 - 6.75 / .69 / 1.00  6.50 - 7.00
200 5 - 12 10.0 2.00 3/4 x 6 6.50 - 8.50 / .81 / 1.19  8.00 - 8.75
300 6 3/4 - 8 14.0 2.50 1 x 12 8.75 - 12.25 / 1.06 / 1.56  10.50 - 12.50

*Flanges have no pre-drilled bolt holes for maximum design flexibility. Grade 8 bolts required. Since flange edges are flame cut and faces are machined flat, allow +.200/-.000" for edges and +.000/-.300" for faces (pilot off center thread only).

Jam Nuts [KL - ______ - JN]

Align Couplers [KL - ______ - AC]; Align Screws [KL - ______ - AS]

(All Dimensions are nominal and in inches)
Series
Size
T/t B/b S s I Z
(set)
Z
(pull)
g G H e f/k
75 3/8 - 24 0.57 0.56 1.00 1.13 0.91 0.93 2 3/4 - 16 3.50 0.50 0.31 0.13
112 5/8 - 18 0.79 0.88 1.31 1.46 1.12 1.14 3 1/2 - 16 4.50 0.63 0.31 0.13
150 7/8 - 16 1.10 1.00 1.70 1.85 1.72 1.74 4 -16 5.25 0.75 0.38 0.19
200 1 1/4 -12 1.38 1.50 2.75 3.00 2.90 2.92 5 - 12 6.50 0.88 0.50 0.25
300 1 3/4 - 12 1.58 2.13 3.37 3.63

4.16

4.18 6 3/4 - 8 8.75 1.00 0.63 0.31



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